Our integrated CNC shaper machines provide unparalleled precision for intricate metalworking, used by top automotive, aerospace, and precision manufacturing companies.
Our integrated CNC shaper machines provide unparalleled precision for intricate metalworking, used by top automotive, aerospace, and precision manufacturing companies.
Our rapid response approach lowers cycle time by 40% .
Precision engineering ensures tolerance of ±0.001”
Swift tool change due to purposeful design.
Economical single-point tools are easily manufactured.
Robust construction reduces maintenance and servicing.
Universal table movement handles diverse operations.
Examine the major attributes of our machine shaping, tailored towards precision, productivity, and unwavering constant dependability to serve your manufacturing requirements.
Boosts productivity and reduces cycle time by providing efficient reciprocating motion with a quicker return stroke.
Offers impressive stability and resistance to vibration due to the heavy-duty cast iron base and column.
Handles horizontal, vertical, and angular surfaces with ease; ideal for complex shaping operations.
Workpiece and tool change clamping requires minimal time to complete, thereby maximizing efficiency.
Custom, flexible options for any budget, achieving ROI in 6 to 18 months.
Table size: 630×400 mm
Tool head tilt angle: ±60°
Main motor power: 3 kW
Machine weight: 1650-2200 kg
Max shaping length: 500-660 mm
Max gear diameter: 320 mm
Max key insertion length: 250 mm
Table diameter: 320 mm
Main motor power: 5.5 kW
Machine weight: 6300 kg
Max spindle strokes: 500 strokes/min
Max gear diameter: 1000 mm
Max gear module: 12 mm
Max teeth width: 180 mm
Max stroke length: 200 mm
Main motor power: 7.5 kW
A typical shaper machine has parts such as the ram, tool head, tool post, and feed mechanism. The ram holds the cutting tool and moves it back and forth, while the tool head provides the mounting for the cutting tool. The feed mechanism, which is separate, is responsible for moving the workpiece and makes it stand still when a cut is made.
Quality Management
European Compliance
Safety Compliance
| Specification | Value | Details |
|---|---|---|
| Maximum Stroke Length | 16" - 24" (406-610mm) | Available in multiple sizes |
| Cutting Speed | 50-350 ft/min | Variable based on material |
| Feed Rate | 0.005" - 0.170" per stroke | Adjustable for precision |
| Motor Power | 2-5 HP | Depends on machine size |
| Ram Speed | 10-150 strokes/min | Variable speed control |
| Table Size | 24" x 12" to 36" x 18" | Multiple configurations |
| Maximum Cut Depth | Up to 6 inches | Single pass capability |
| Machine Weight | 1,500-3,000 kg | Depends on size |
| Drive Type | Mechanical/Hydraulic | Both options available |
| Accuracy | ±0.001" (±0.025mm) | High precision machining |
See what our customers say about our shaper machines
The price of a shaper machine typically ranges from $4,600 to $6,000, depending on specifications and features.
A metal shaper machine is used for cutting intricate shapes like metal plates, rails, grooves, etc.
Specialized woodworking equipment known as a wood shaper machine shapes wood profiles with precision.
Used for both shaping and planing flat surfaces, grooves, profiles of metal and wood, shaper and planer machines are both precision tools.
To operate a shaper machine in a safe manner, follow appropriate meticulous checks on the machine setup, use sharp rotary cutter blades, ensure jigs and push blocks firmly secure the workpieces, stock has to be fed in the opposite direction to the cutter’s rotation, and protective gear has to be worn while removing any loose-fitting clothes.
The CPC classification for a shaper machine is 846120, which includes shapers as machine tools for shaping or slotting metals, with a corresponding GST of 18%.
A shaper machine makes flat surfaces, slots, grooves, keyways, and angular or vertical sides on a workpiece.
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Become part of thousands of manufacturers globally who depend on our shaper machines for top accuracy, dependability, and unmatched return on investment. Receive your tailored quote today and see how we can enhance your operational efficiency.
A shaper machine is distinct from a lathe machine in that it specializes in generating flat surfaces, grooves, and keyways, whereas a lathe specializes in shaping cylindrical workpieces. A shaper machine uses a single-point cutter that moves in a straight cutting tool path, while a lathe machine the workpiece with the tool, which is held stationary.
Horizontal shaper machines are known to utilize single point cutting tools which can either be made from high-speed steel or carbide. These single point tools are mounted in the tool holder and cut the workpiece in a back and forth motion.
The quick return mechanism of a shaper machine functions such that the ram moves faster in the return stroke than in the cutting stroke. There is a system of a mechanism that controls the ram movement that is configured in such a way that the cutting tool is able to spend more time in the forward stroke while automating the return movement. This contributes to a better overall cycle time of the shaping operation.
A shaper machine is suitable for woodworking and is referred to as a wood shaper. In the field of woodworking, shapers machine are used for producing edges, moldings and ornate profiles on wooden workpieces. The machine is able to perform accurate shaping and comes with a set of special cutting tools meant for wood work pieces.
Mechanical means guide the movement of a standard shaper, whereas a hydraulic shaper is powered by a hydraulic system. The use of hydraulic power leads to smoother operation, better control of cutting speeds, and the ability to work with larger pieces.
Scheduled maintenance consists of lubrication, inspection of cutting tools, and periodic calibration. All of our machines are built for low-maintenance upkeep and have a realistic silhouette for servicing. We offer detailed maintenance schedules and can also provide service contracts.
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