Unmatched grinding precision is provided for customers in industry sectors all over the world. Our cylindrical grinding machines are developed for increased efficiency and accuracy to fulfill the criteria of today's manufacturing.
Thermal damage and tempering due to heat buildup and the grinding operation may result in component failure. These defects cause scrapped parts and costly reworking, more so in highly precise automotive and aerospace components.
Workpieces emerging with 2+ thousandths runout or hour-glass shapes due to the incorrect setup or worn centers or deflection problems, so parts get rejected thereby, causing a delay in the manufacturing and, finally, weighing on your profitability.
Wave marks visible on workpieces due to vibration problems from heavy wheels, wrong speeds, or imbalanced machine. These surface defects require costly rework, and the quality of part suffers concurrently.
The wheels are becoming increasingly blunt and hence unable to grind efficiently since they were incorrectly specified or of poor coolant quality or dress. The effect is slower stock removal rate and poor surface finish.
Too many failures of bearings, belts, and hydraulic systems. Unlike newer units, older ones require constant care, essentially reducing productive time and leading to higher operating costs.
Unable to hold tight tolerances consistently through production runs. Leads to quality control problems, complaints from customers, and possible loss of contracts in precision industries.
The precision cylindrical grinding machine helps one exactly to measure, high accuracy, and smooth finishes, meeting all grinding requirements.
Consistent accuracy and exquisite surface finishes are guaranteed.
Simple and user interface that allows real-time monitoring and adjustment.
Manual and CNC-controlled models are available, allowing for varied areas of production.
Configurable for industry-specific requirements while retaining robust construction to endure the test of time.
Having the latest CNC controls assure repeatable accuracy with minimal human errors. Program once, run all times with an improvement in productivity by 30%.
Having the tolerance of 0.001mm in diameter, roundness, and surface finish were finely developed with the aerospace, medical, and automotive applications in mind.
Specific operations demand various grinding wheels and optimized parameters to deal with steel, aluminum, titanium, carbide, ceramic materials, and composites.
The grinding parameters for optimal production are coupled with the latest wheel technology that yields superior productivity without sacrificing quality.
Find precision cylindrical grinding machines intended for accuracy and efficiency. The perfect remedy for your manufacturing requirements.
Stable grinding requires maintenance-this includes wheel dressing and balancing. With CNC automation, one must regulate the parameters such as speed and feed to ensure optimal operation. An environment void of vibration is needed for precision and reliability.
Advanced NUM/Fanuc controller with an easy user interface
Wheel speed up to 8,500 SFPM with equal coolant velocity
Real-time measurement and automatic compensation of size
Single setup for external, internal, and form grinding
| Specification | Details |
|---|---|
| Distance Between Centers | 350 mm to 2000 mm (varies by model) |
| Max. Grinding Diameter | Ø300 mm to Ø800 mm |
| Grinding Wheel Dimensions | Ø405 x 50 x Ø127 mm to Ø812 x 76 x Ø304 mm |
| Grinding Wheel Speed | Up to 4500 rpm or 60 m/s (varies by model) |
| Workpiece Weight Capacity | 150 kg to 3000 kg |
| Center Height | 150 mm to 275 mm |
| Swivel Range | -30° to +90° (workhead) and up to ±60° (wheelhead) |
| Table Travel Speed | Up to 20,000 mm/min |
| Grinding Applications | Plunge, traverse, taper, internal, face, and profile grinding |
| Motor Power | 3.7 kW to 15 kW (main spindle motor) |
| Machine Weight | 2100 kg to 23,000 kg |
| Optional Features | Internal grinding unit, automatic in-process gauging, magnetic coolant separator, paper filter |
| Standard Features | Hydrostatic bearings, centralized lubrication, FANUC CNC controller, enclosed splash guard |
Here’s what our customers say about our Cylinder Grinder Machine
Explore features and benefits of a modern cylindrical grinding machine. Increase precision, efficiency, and quality with our expert advice.
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A: The cylindrical grinding machine is one kind of grinding machine for external grinding of cylindrical workpieces. The machine follows the XY process, where the workpiece is held on two centers and rotated while the grinding wheel head travels along the job to grind it with precision.
A: Precision cylindrical grinding chose to achieve high accuracy and finish with cylindrical workpieces. Unlike common grinding processes, advanced techniques, such as CNC machines, may be applied to maintain tight tolerance and better roundness on the finished product.
A: Cylindrical grinders occur with applications such as machining of crankshafts, camshafts, gear shafts, and other engine components; manufacturing precision components for medical devices, surgical instruments, and dental instruments.
A: The spindle in a cylindrical grinding machine is essential because it carries the grinding wheel, thus imparting the necessary rotation and stability so that the grinding action can be performed accurately and efficiently to impart the desired shapes on the work piece.
A: Yes, they can do both. Insofar as ID and OD grinding are concerned, this provides the ability to grind a wide array of parts, such as valve housings and turbine rotors, thereby making the machines indispensable to the manufacturing sector.
A: Taper grinding creates the tapered shape in the workpiece by tiling the work rest or moving the wheel head. Such a process is most often used for precise angled dimensions. Applications include transmission components.
A: The removal of chips in cylindrical grinding is performed by the abrasive action of the grinding wheel cutting into the material on the workpiece. The wheel design and spindle speed are relevant in efficiently removing chips and providing a clean environment.
A: CNC machining centers cylindrical grinding operations guarantee a high degree of automation, very precise machining of complex shapes and sizes. Time in manufacture is reduced; hence productivity is increased by way of allowing a number of operations to be carried out in a single setup, such as creep feed grinding and taper grinding.
A: Roundness is a principal aspect in precision cylindrical grinding because the quality and function of the finished work piece depend on it. These high-performance cylindrical grinders are capable of achieving excellent roundness that is critical to shafts and bearings for a range of mechanical systems.
