Unrivaled accuracy, productivity, and trustworthiness for your manufacturing needs, delivered through comprehensive, cutting-edge CNC grinding solutions.
Unrivaled accuracy, productivity, and trustworthiness for your manufacturing needs, delivered through comprehensive, cutting-edge CNC grinding solutions.
Achieve up to 30 times longer tool life through precision reconditioning and optimized cutting-edge geometry.
Minimize manufacturing idle time through on-location tool refurbishment and automated grinding capabilities.
Through appropriate wheel choice, clearance angles, and grinding parameters, chatter, burn marks, and poor surface finish can be eliminated.
Work with extremely hard and exotic materials such as ceramics, high-temperature alloys, PCD, CBN, and carbide.
Designed for precision, efficiency, and dependability in contemporary manufacturing settings, CNC tool and cutter grinders are state-of-the-art machinery.
For the most intricate components, advanced 5-axis simultaneous motion design obtains a precision of 0.1 μm with a tolerance of less than 5 micrometers (0.0002 inches).
Automatic in-machine tool measurement and compensation employing touch-probe or laser technologies guarantees consistent quality.
Versatile in the grinding of drills, end mills, reamers, taps, gear tools, precision medical tools, and bespoke cutting tools fabricated from HSS and carbide materials.
With automatic tool loading and support for multiple grinding wheels, high levels of automation, and achieving long periods of unmanned production are possible.
Sophisticated CNC software featuring 3D simulation, collision monitoring, and CAD/CAM integration for enhanced simulation of the grinding process.
Vibration-free operation is ensured through precision ABEC 7 angular contact ball bearing spindles with a maximum speed operation of 3450 RPM.
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Spindle interface: Standard BT40
Dressing speed: 50-1000rpm
Dressing methods: Dry, mist, wet
Total power: 3KVA
Power supply: Three-phase 380V/50Hz
Grinding wheel diameter: 30-300mm
Swing over table: 205-300mm
Table size: 133x470mm
Spindle speed: 3800-5600rpm
Vertical adjustment: 175-290mm
Motor power: 0.37-0.75KW
Weight range: 125-1250kg
Axes: 4-6 CNC-controlled
Grinding wheel diameter: Up to 175mm
Spindle speed: 3,500-10,500rpm
Table travel: Up to 320mm
Motor power: 5-10HP
Weight: 1,000-3,500kg
The wheel head, spindle, workhead, and tool post are all part of a tool and cutter grinder. These components зрават and operate to grasp and control a tool to be grinded during a grinding process.
Multi-axis machines enhance the freedom of operations by performing complex grinding operations. They allow advanced productivity and precision by enhancing the intricate shapes and profiles that would otherwise be impossible to achieve with the tool and cutter standard grinders.
| Specification | Standard Model | CNC 5-Axis Model | Universal Model |
|---|---|---|---|
| Motor Power | 1.5 HP (1.1 kW) | 3-5 HP (2.2-3.7 kW) | 2 HP (1.5 kW) |
| Spindle Speed | 3450 RPM | Variable 0-6000 RPM | Variable 0-3600 RPM |
| Grinding Wheel Size | 6" x 1" (150 x 25mm) | 200-350mm diameter | 100-250mm diameter |
| Maximum Tool Diameter | 25mm | 200mm | 50mm |
| Precision Tolerance | ±0.001" (±0.025mm) | ±0.0002" (±0.005mm) | ±0.0005" (±0.013mm) |
| Control System | Manual | NUM Flexium+ CNC | Semi-automatic |
| Tool Holding | R8/5C Collets | BT50/HSK-50C | MT3/5C Collets |
| Table Swivel | ±120° | ±360° continuous | ±180° |
| Clearance Angle Range | 0-45° | 0-90° | 0-52° |
| Weight | 510 lbs (230 kg) | 2000-3000 lbs (900-1360 kg) | 800 lbs (363 kg) |
| Power Requirements | 110V/220V Single Phase | 380V/440V Three Phase | 220V/440V Three Phase |
| Coolant System | Gravity Feed | High-Pressure Flood | Programmable Flow |
Genuine testimonials from specialists who rely on our tool and cutter grinding solutions.
The accessory and attachable components of tool and cutter grinder consist of tool holding devices, grinding wheels for complex surface grinding, and special apparatus for internal, external, and profile tool grinding to produce needed angles and edges for custom tools.
The principal forms of grinding machines are surface grinders, which machine flat surfaces, cylindrical grinders, which machine cylindrical surfaces, and tool and cutter grinders, which are used to sharpen and reshape cutting tools.
The price of Tool and Cutter Grinders ranges from $350 for basic models to $12,500 for advanced machines equipped with features such as digital readouts. The brand, model, and physical condition of the machine heavily influence the price.
These grinders are designed to work with only high-speed steel, carbide, and other tool-grade metals, which ensures precision sharpening and shaping.
The HSN Code for a Tool and Cutter Grinding Machine is 84603910
A Tool and Cutter Grinder is disadvantageous due to the expensive incurred costs and its operational complexity. Additionally, these tools require skilled precision, which can be difficult to find for small, infrequent sharpening needs.
For more complex jobs, use a two-handed saw. A hand saw suffices for simpler tasks, and a circular saw offers more precision.
The listed materials for blades go as follows: Carbon Tool Steel which is inexpensive and resistant to wear and abrasions; High-Speed Steel which finds durability at greater than 650 degrees Celcius; Cemented Carbide which is tough and resists temperatures over 1000 degrees Celcius; Ceramics which are the best for isolation at greater than 1800 degrees Celcius; Cubic Boron Nitride (CBN) which has high abrasion resistance; and Diamond which is the hardest material for precision machining use.
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Get in touch with our specialists now for a no-cost consultation and discover how our tool and cutter grinders can address the challenges of precision manufacturing that you face.
In CNC tool grinders, automation eases the creation of complex shapes, while exacting features that need to be mass-produced. CNC machines have the capacity to perform manual to semi-automated, induction grinding, cylindrical grinding, and even helical operations with a high degree of precision and repeatability, lessening the need for handwork.
With the right set of attachments, tool and cutter grinders can be successfully employed for woodworking tools sharpening. These grinders can accurately grind the edges of chisels and radiused cutters, thus enhancing their efficiency in woodworking tasks.
Among the tools that can be sharpened using the tool grinder include milling cutters, tool bits, and even countersinks. Given its flexibility in various shapes, and geometries such as chamfered edges and many flute designs, this equipment is a must have for the machinists.
For setting up a holding fixture on a tool and cutter grinder, the first step is to clamp the tool or workpiece onto the fixture and check the alignment with the grinding wheel. Proper alignment during setup is critical for accurate grinding, particularly for cylindrical or helical shapes.
Tool and cutter grinders capable of performing cylindrical grinding. These grinders are versatile, as they can be fitted with the right grinding wheels and configurations to grind cylindrical surfaces. Thus, they are a valuable addition to any machining shop.
Cost efficiency of an automatic tool grinders is enhanced by reduction in labor spending together with their boosted output. These grinders provide a balanced return on investment as they minimize human error, ensure consistent output during the automated grinding cycle, and reduce time. Thus, they are a beneficial investment to businesses with demanding machining workflows.
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