The High-Precision Surface Grinder can never be compromised with regard to accuracy and surface finishing. From small prototypes to larger industrial applications, this machine guarantees refining and polishing with consistent excellence through every stage.
Rough and uneven surfaces that require reworking and cause delays and cost more. The grinding wheel used is not optimized for your particular materials.
Thermal damage resulting in discoloration, hardness changes, and internal stresses which act against the integrity of the part for outright rejection.
Frequent wheel changes interrupting operations and taking a heavy toll on productivity with a lot of expense for operational costs.
Parts failing to comply with stringent tolerance requirements, thereby posing rejection issues and even threatening safety in certain critical applications.
Discover our precision surface grinder built to last and designed for efficiency. It will fulfill all your requirements for industrial grinding and metalwork, attaining the desired precision and quality level.
Makes it possible to attain flatness of up to 0.0001 inch and achieve a surface finish of 0.1 μm Ra.
Automation of loading, cycle grinding, and handling of covered parts allows lights-out manufacturing.
State-of-the-art safety interlocks and process control systems protect operators and shield the processes in operation.
It is fast to change jobs; there are different workholding options.
Cutting-edge CNC controllers that use advanced PLCs, automatic tool changing features as well as real time communications enhance precision with minimum operator attendance necessity.
Powerful and effective hydraulic mechanisms used with various applications which involve heavy loads and thick materials where constant pressure is essential and motion is large scale.
High-grade abrasive wheels that include ceramic bond, diamond of resin and diamond of metallic bond CBN and cutting discs designed for particular materials and functions.
Thorough maintenance plan, diagnostic assistance as well as professional technical explanations meant to reduce delays and enhance output.
Flexible options to fit any budget - with ROI typically achieved in 6-18 months
Surface Grinder is one of the precision machine tools used to shape flat or smooth surfaces on various metallic, as well as non-metallic materials. It operates by cutting the material with the respective rotating abrasive tool to a fine tolerance. Surface grinders are predominantly found in the automotive, aerospace, and manufacturing sectors, and are particularly indispensable when it comes to holding tight size allowances, superfinishing in appearance, and stage wise processing of materials. Since they allow for the modification of quite a variety of materials, they are helpful in its proper functioning of the parts or components of an industrial facility.
In order to identify the best kind of Surface Grinder, think about and take into consideration your specific demands as engine material grain, dimensions towards grinding, longevity of the apparatus, presence of automation, coolant ,and power needed by the spindle for maximum efficiency and less cost to ensure optimum performance.
Quality Management System
European Conformity
Calibration Standards
Safety Standards Compliance
| Feature | Details |
|---|---|
| Grinding Spindle Motor | 50 HP, 200–1180 RPM |
| Rotary Table Diameter | 48 inches |
| Electromagnetic Chuck Strength | Variable fine pole |
| Max Swing Diameter | 52 inches |
| Max Part Height with Segmented Wheel | 12 inches |
| Feed System | Servo-driven Z and X-axis with precision ball screws |
| Coolant Pump | 3/4 HP, 45 GPM |
| Table Features | Thru-spindle vacuum/pressure feed |
| Dimensions (WxDxH) | 120" x 82" x 88" |
| Weight | Approx. 14,500 lbs |
| Electrical Requirements | 460V, 50/60 Hz, 3-phase |
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Discover the way this Surface Grinder improves convenience and efficiency in your work, boosting quality and tackling your problems associated with the process.
A: A Surface Grinder is a relevant machine tool that seeks to give a smooth surface finish to plain or plainer surfaces. The operating principle is simple, consisting of a very high-speed rotating wheel that cuts off (machines away) small portions of material from the object under processing. Moreover, surface grinding operation is simply carried out by placing or holding the workpiece on a magnetic table and then achieving either reciprocating or rotary motion operation for a precision surface finish.
A: There are different categories of surface grinding machines, namely, manual surface grinders, motorized surface grinders, and double column surface grinders. They are all designed for specific purposes and have distinct characteristics, such as the ability to move manually or hydraulically, and the use of different materials and varying thicknesses.
A: It is important to choose the most appropriate grinding wheel for the best results in surface grinding. It is important to think about the material being worked on, how much material is to be removed, and how precise the work should be. For hard materials, softer wheels are used, while for soft materials, harder wheels are used.
A: It is very important to have a grinding spindle in a surface grinder. This is because the grinding spindle provides the means to support the grinding wheel and also allows the wheel to be rotated. The reason is that such operations are highly sensitive, and the accuracy of a precision ground part largely depends on the characteristics of the grinding spindle.
A: A Surface Grinder can even grind hard metal surfaces, provided the correct wheel is fitted. A harder wheel makes the cutting and shaping of tough material much easier, and yet, precision and surface smoothness are not altered. The machine has been made to deal with several different kinds of work pieces, which have different hardness levels.
A: The surface grinding magnetic table is of great use since it holds in place the workpiece in one spot during the process of grinding. This stillness helps keep the pressure between the wheel and the work surface from changing, and thus allows for better accuracy when grinding.
A: There are several benefits of automatic surface grinders, including better work quality, reduced physical exertion on the part of an operator, and higher efficiency. They usually come equipped with the electrical or hydraulic table controls and a NC wheel head downfeed, accelerating the process of grinding by introducing more sophisticated grinding cycles.
A: The width of the grinding stone is another parameter that affects the performance of the grinding machine. The broader wheel covers more width over the surface, making it more convenient when working on bigger workpieces, whereas slimmer wheels offer better control and suit precision milling. Therefore, the width of the wheel must be appropriately selected for every surface grinding exercise.
