Use our CNC Gear Shaper to unlock additional possibilities in gear making. The delicate, fast and sturdy equipment is a product that is intended to help solve complex problems of production throughput in automotive, aerospace, robotics and industrial machinery concern.
Absolutely meeting AGMA Standards manually presents difficulties in maintaining quality and results in rectification, excess employment and poor image building.
SMEs cannot compete due to the astronomical costs of CNC gear shapers. The capital cost of conventional machines is almost prohibitive and the return on the investment is a long shot.
With the increasing demand for experienced CNC operators, the costs have surged, training newbies has become difficult and risky as they quit more often than ever.
Classic gear shapers need complicated change gears, difficult mathematics as well as training that encumbers the productivity of the machine.
Learn about our Efficient CNC Gear Shaper for Industrial Use, built for accuracy, enhancement and longevity. Ideal for the heavy duty gear production enthusiasts who are looking for a productive gear widget.
The exactness of CNC Gear Shaper comes to the profile of the gear teeth which is achieved to AGMA Class 10+ standards.
A high rate of speed reduces the production time in cases with a high order quantity.
Supporting versatile adjustment of any possible gears thanks to highly developed CNC programming.
Wear-resistant materials allow longer operation without the need for service.
Provides minimal job involvement assuring more accuracy and fewer errors.
They are designed to be used in any kind of mechanism with very high accuracy and redundancy.
Advanced electronic gearbox ensures perfect synchronization of all axes to produce gear without any flaw.
Various ways of shaping, hobbing, milling, grinding, and honing on one machine.
The designed cutting parameters and the intelligent process database have jointly allowed a 60% saving in machining time.
The integrated measuring and feedback program assures consistent quality and minimizes rejects.
Check out our most recent blog posts on CNC gear shaping for more detailed insights, tips, and updates on a few of the most recent developments in CNC gear shaping technology.
Gear shaping is the machining operation using a specialized cutter to create very accurate and detailed gear teeth. Hence gears are manufactured so that they mesh properly and work efficiently in mechanical systems. Gear shaping is regarded as a highly accurate method of machining since the gear blank and cutter are rotated in mutual sync with each other at all times in order to manufacture gears in different sizes and shapes for automotive, aerospace, and industrial machinery.
The working principle of a gear shaper involves the removal of material by means of a reciprocating cutter that is shaped like a gear, to insert internal or external gear teeth into a gear blank.
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| Specification | Value | Industry Standard |
|---|---|---|
| Maximum Gear Diameter | 2000mm | 1000mm |
| Positioning Accuracy | ±0.001mm | ±0.005mm |
| Repeatability | ±0.0005mm | ±0.002mm |
| Spindle Speed Range | 10-6000 RPM | 50-4000 RPM |
| Feed Rate | 0.1-15000 mm/min | 1-8000 mm/min |
| Number of Axes | 9-axis simultaneous | 5-axis |
| Tool Change Time | 3.5 seconds | 8-12 seconds |
| Power Consumption | 45kW | 65kW |
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Get your gear production needs transformed with the CNC Gear Shaper of today’s age! From consultation to specific quote, the team will undergo the entire process with you.
A: A CNC gear shaper is a precise machine tool used to shape gears. A workpiece is mounted and rotates, while the cutting tool moves linearly to cut a particular gear profile. The CNC gear-shaper process allows internal gears and complex gear shapes to be cut very precisely. Hence, it becomes ideal for job shops that require flexibility in manufacturing gears.
A: Few of the benefits of CNC gear shaping include greater precision, less setup time, and automation of the gear-making process. In addition, the compact design of machines like the Fellows 10-4 gear shaper would be a benefit for any medium-sized job shop where floor area can be limited. The rigidity of these machines further assures that excellent results are repeated from one production run to another.
A: In CNC gear shaping, the spindle rotates the cutting tool, whereas the motor powers the spindle to bring about the requisite speed and torque. Therefore, it becomes possible to shear material and shape the gears with precision and efficiency. Modern machines may use electronic controls to monitor motors for improved process control.
A: Automation is used very profitably to boost the efficiency of a CNC gear shaper: The absences of automatic tool change slow down cycle times and forces operator intervention. The reduction of manual labor is a major plus when working in medium-sized job shops requiring optimization of productivity. State-of-the-art systems incorporating Fanuc-type control technology will make it all the smoother.
A: Retrofit of gear shaping machines involves the upgrading of the existing machine components, such as the spindle, motor, and electronic control systems, thereby enhancing the performance and capabilities of the system. With the addition of modern CNC controls, a conventional geared machine could be converted into a high-productivity machine suitable to meet modern manufacturing requirements.
A: Fundamental specifications to consider for a CNC gear shaper would be the maximum workpiece size, rated at about 800mm, rigidity of the machine, and the types of gears it can process, like internal gears. Apart from that, the compact design and automation features of the machine should also be weighed to conclude whether it will fit into your applications.
A: CNC gear shapers fabricate different types of gears, including spur, helical, and internal gears. Such machines specialize in machining complex profiles of different gears very accurately, thereby permitting a plethora of applications across several industries.
A: Gear hobbing and gear shaping form the major processes in gear manufacturing. While gear hobbing is the faster process and more suited for high-volume production, gear shaping is more suited to flexibility in complicated designs and internal gears. Much depends on the requirements of the job shop and the specifications of the gears to be worked on.
